Cryogenic Insulation

Technifab uses cryogenic insulation to transport and store cryogenic gas reliably, ensuring safe and efficient processing facilities. Our vacuum-jacketed pipes and transfer hoses are made with high-performance technology that can be used for liquid nitrogen, carbon dioxide, argon, and hydrogen; liquid oxygen and helium options are available.

Introduction to Insulation

Vessels that require a high level of thermal isolation are typically enclosed in an outer vessel with a separating space that is vacuum evacuated.  With an ambient vacuum 24-hour settle pressure in the 10-4 torr range, convective heat transfer across this space is virtually eliminated.  Creating a very small heat path from the outer to the inner vessel typically controls conductive heat transfer.  Selecting a material with very low thermal conductivity properties for this heat path normally works well.  Such materials include G-10 NEMA Grade Fiberglass and/or low-density ceramics.  Radiated heat transfer is typically controlled by the barrier placed around the inner vessel.  Its mission is to prevent heat from radiating into the inner vessel.

Multi-layer Insulation – Super Insulation

One common radiation barrier in cryogenic applications is Multilayer Insulation (MLI), or Super insulation.  The space program encouraged the development of MLI around 1960.  The MLI generally contains multiple layers of reflective material separated by spacers having low conductivity.

MLI consists of many radiation shields stacked in parallel as close as possible without touching one another.  MLI will typically contain about 60 layers per inch.  MLI is anisotropic by nature, making it challenging to apply to complex geometries.  MLI is generally very sensitive to mechanical compression and edge effects, requiring careful attention to detail during all phases of its installation.  Accordingly, performance in practice is not typically as good as theoretically possible.

Each layer is isolated from the other by spacer material such as polyester, nylon, or Mylar.  The aluminum foil is carefully wrapped around the container to cover the inner vessel’s entire surface.  Spacer material, as described, is placed between the layers to completely prevent the separate coverings of foil from contacting.  If they touch, a thermal short circuit will occur, increasing the heat transfer.  The layers can be applied manually as blankets.  These are hand cut to fit and wrapped over the vessel and vessel ends.  Tape with low out-gassing properties is then used to hold the blanket layers.  Another method of applying the layers is by “orbital wrapping.”  This method is used where high-volume vessels are being manufactured.  Special equipment is required to wrap the alternating layers, much like a spool of string wrapping.

As the number of layers increases, the insulation capability is also increased.  Typically layers adding up to about one inch in total thickness are applied in the liquid nitrogen temperature range described.

MLI is designed to work under high-order vacuum, i.e., pressure below about 1 X 10-4 torr.  Obtaining this vacuum generally requires lengthy pumping along with heating and purging cycles.  To maintain the vacuum over extended periods, chemical gettering materials are required to absorb the out-gassed molecules.

Superinsulation advancements are being made at the Kennedy Space Center.  A new-layered cryogenic insulation system is being developed.  This insulation differs from others due to its superior thermal performance in “soft” vacuum conditions.  This system overcomes some of the typical shortcomings of superinsulation discussed above.  Those shortcomings include the exhibition of different insulation properties and sensitivity to mechanical compression when measured in different directions.

Foam Insulation

Foam Insulation requires no vacuum.  Foams generally provide a barrier to heat conduction due to their low density.  Furthermore, foams inhibit convective heat transfer by limiting convection to the individual cells, fissures, or other spaces within the foam structure.  Foam insulation generally includes some form of moisture barrier.  When moisture is allowed to accumulate within the spaces of the foam structure the thermal conductivity rapidly increases.  Typical foam insulation includes polyurethane foam, polyamide foam, and foam glass.

Foam insulation is generally not favored in cryogenic applications.  Such insulation is likely to crack due to thermal cycling and environmental exposure.  Cracks permit incursions of moisture and humid air that will form ice and greatly increase the surface area for heat transfer.

Other Insulation Systems

Other types of cryogenic insulation systems include those where the evacuated annular spaces (space between an inner and outer vessel) contains bulk filled materials i.e. glass fiber, silica aerogel, or composites.  As with MLI, these systems require vacuum levels of around 1 X 10-4 torr to be effective.

Insulation Performance Regarding Heat Transfer

Cryogenic insulation system performance is often reported for large temperature differences in terms of an apparent thermal conductivity, or “k” value.  Boundary temperatures of 77 K (liquid nitrogen) and 295 K (room temperature) are common.

The following “k” values discussed apply generally to these boundary conditions.

  • MLI systems can produce “k” values of below 0.1 mW/m-K (R-value of approximately 1440) when properly operating at cold vacuum pressure below about 1 X 10-4 torr.
  • For bulk filled insulation systems operating at a cold vacuum pressure below about 1 X 10-3 torr, K values of about 2 mW/m-K (R value of approximately 72) is typical.
  • Foam and other similar materials at ambient pressures typically produce k values of about 30 (R value of approximately 4.8).

All of the values given are for 1.0-inch thickness of insulation.  The R-value is an industry standard unit of thermal resistance for comparing insulation values of different materials.  The R-value is a measure of resistance to heat flow in units of degree F-hour-square foot/BTU-in.

The relationship between “k” and “R” values is described as follows:

k = d/R where d is the heat flow distance.

Comparative Performance of Insulations

At a vacuum pressure of 0.02 torr many of the basic insulation designs give about the same thermal performance.  Tests run by NASA KSC to develop a cheap replacement for Perlite that does not pack down and break the inner vessel supports has shown that a new silica aerogel seems to work quite well.  Test results compare various insulating materials as a function of vacuum pressure.  This is shown in the plot of effective conductivity below.  All tests were performed with 1″ of insulating material (60 layers of MLI) in a test dewar.

Insulation Heat Loss

Insulation Performance Regarding Heat Transfer

The MLI insulation obeys the radiation equation for a gray body where the heat leak depends on the emittance divided by the number of surfaces times temperature to the fourth power.  A comparison of several designs shows a wide range of performance values as seen in the following plot.

MLI Data

The actual use of MLI can be evaluated by looking at the conductivity per unit thickness as a function of vacuum pressure.  MLI will not work at pressures above 1E-3 torr, whereas Perlite and Aerogel will work quite well up to a pressures of 2E-2 torr.

Heat Flow

The summary of this information is shown in the following chart.

Material Conductivity
Heat Leak
Perlite (6″) 1.00 1 1.0 (Design)
1.35 10 1.35
Aerogel + Carbon (3″) 0.55 1 1.1
0.85 10 1.7
(30 layers = 1/2″)
0.1 0.1 1.2
0.13 1 1.56
0.5 10 6.0

The chart shows that MLI is only useable if the vacuum pressure is below 1 milliTorr (1 micron) whereas Perlite and Aerogel work at pressures up to 10 milliTorr.

“Cryogenic Insulation System for Soft Vacuum”, by S. D. Augustinovicz and J. E. Fesmire, Dynacs Engineering Company, NASA, Kennedy Space Center NASA SP5027 Cryogenic Systems by Randall Barron